MIL-DTL-44105C
TABLE III Pattern parts
Material
Pattern Nomenclature
Cut parts
Basic material
Top of crown
1
Top side
1
Bottom side
1
Top and bottom side crown
1
(Alternate construction)
Side lining 1/
1
Top brim
2/
1
Bottom brim 2/
1
Non-woven material
Brim interlining
1
Headband stay
1
1/ Type III may be cut from ground shade fabric.
2/ The top brim and bottom brim are the same pattern part.
3.7 Construction.
3.7.1 Assembly and configuration requirements. Assembly and configuration requirements shall be as
specified in Table IV.
TABLE IV Assembly and configuration requirements
CUTTING REQUIREMENTS
a. All parts shall be cut according to pattern requirements including directional lines, notches, and size.
b. Except for side lining and brim binding, all parts made from basic material shall be cut from one
piece.
c. The brim binding shall be cut on a bias.
d. Chin strap lace ends shall be fused.
DAMAGED PARTS
a. Parts identified during manufacturing as damaged shall be removed and replaced with non-defective
and properly matched material.
MARKING AND BUNDLING
a. Parts and materials may be marked, bundled or ticketed to ensure a uniform shade, color pattern and
size throughout the hat. The following methods of marking shall not be used.
1. Corrosive metal fastening devices
2. Sew-on tickets
3. Adhesive tickets which leave residue when removed
CHIN STRAP KEEPER AND CHIN STRAP
a. The chin strap shall thread through two equally-spaced holes in the chin strap keeper. The holes
shall be such that the chin strap shall not move without slight pressure.
BRIM FABRICATION
a. The finished brim shall consist of two plies of basic material interlined with one ply of non-woven
material, quilted, with parallel lines of stitching, and finished without twists or puckers.
b. The bottom brim outside edges, top brim edges and interlining edges shall be superimposed on one
another and notches shall match.
c. The brim edge binding shall be attached so that the brim will curve upward.
SIDE SEAM AND CAMOUFLAGE BAND
a. The front notches of topside and bottom side shall match after seaming..
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